Categories
Technical

DIY Remote Broadcast Mic Preamp c. 1950

Download a four-page piece from RADIO ELECTRONICS, March 1950, on the subject of Build Your Own Two-Channel Remote Amp.  Author is Richard Finkbeiner.

DOWNLOAD: RemotePreAmp1950

Again with those T-pads.  Anyhow, we have here two 6J7 pentode stages in series supplying a 6F6 (v v similar to a 6V6) output stage.  Here’s the schematic:

The schematic is a bit opaque due to the fact that this piece is designed, ‘at the touch of switch,’ to become a cue amp – to receive signal, via its Station-Link, rather than send signal.  Confused?  The article will make it clear.  Anyhow, if anyone has tons of time on their hands, it might be interesting to re-draw this schematic minus all of that circuitry.  I would be v curious to know exactly which output transformer the designer used: a 5K to 600 ohm transformer that can handle 3 watts of DC and remains flat 30hz – 15khz?  Sign me up.  (It sure looks like a Langevin, but as I don’t have the early 50s Langevin catalogs, I can’t say which model it might be)  I can tell you that even the modern Lundahl that I use in my BRDCTR can’t offer quite that level of performance, although Lundahl does promise it…

Also of note to all you builders out there:  the author observed a full 15 db less overall noise with a 1620 in the input position relative to a 6J7 in same.  I wonder for how much longer we’ll be able to easily buy NOS 1620s…

 

Categories
Technical

Audio Mixing Console Circa 1949

Download a three-page article from RADIO ELECTRONICS, Feb 1949, on the subject of Build Your Own Audio Control Console.  Author is Richard Dorf.

DOWNLOAD: AudioConsole1949

Kinda a wacky design: it’s intended for mixing four low-z unbalanced sources, using multiple T-pads summing through a resistor network to a single tube grid (rather than using multiple input transformers and multiple tubes).  Not really so practical. I’m posting this primarily in the hope that one of my readers can elucidate the output stage design for me.  It seems like it must be an error, but maybe not?

The article states that ‘any plate to line output transformer can be used,’ which means that the design does not specify an air-gapped (DC-handling) transformer.  Not sure how that applies to this design.  Seems like the DC would be quite different on either side of that 33k resistor?  Also not sure how any signal would develop there? Is it possible because on of the secondary legs is terminated to ground?  Confused.  Were there any commercially-manufactured pro-audio units that used this kind of line output stage?

Categories
Synthesizers Technical

1951: The Thyratone, a DIY Vacuum-Tube Monophonic Keyboard Synth

Download a ten-page pair of articles from RADIO ELECTRONICS, 1951, on the subject of building your own keyboard synth.  Author Richard H. Dorf.

DOWNLOAD: ThyratoneSynth1951

This has got to be one of the most insane DIY projects I have encountered from the era.   You would have to be a really ambitious MF’r to try and crack this one.  Also, and perhaps this goes without saying, it was very ahead of its time.   The Thyratone predates the appearance of the Musitron (AFAIK, the first synth to be used on a pop hit) by eight years. Many now-accepted synthesizer features, such as variable attack and decay, are fixed in the this circuit so as to more closely create the sound of a conventional organ, but since everything in the article is more or less explained, it seems certainly possible to make these aspects player-adjustable.

Anyone ever tried building a keyboard-playable, all-tube synthesizer?  Success?

 

Categories
History Technical

Prepare For A Journey Thru Time And Space (*special soldering-iron edition)

How are y’all doin.  Sorry I’ve been away for so long; it’s been real busy ’round here, and like my Pops always says, you gotta make hay while the sun shines.  But… there’s only so farming you can do without yr back giving out, so I’m taking a little break to re-stock Ye Ole Country Store (aka Blog) with piles of new stuff.  Been a good coupla weeks at the flea market, annoying camera-crews aside (see my Tumblr for details).  Recently picked up a very large collection of circa 1950 DIY Electronics publications, and I’ve culled the cream-of-the-crop for y’all: some still-useful audio projects, and lots of interesting but forgotten bits and bobs from the pre-transistor era.  Schematics and project notes on some unique amplifiers, preamps, and even a novel compressor design that promises some unique sounds.  I’ll be posting a dozen or so of these pieces over the next couple of weeks; in the meantime, here’s a quick visual sampler of what yr in for.

Categories
Guitar Equipment Technical

‘The guy told me that it has a bad power transformer, and he’s some kind of genius’

Of all the non-PCB tube amps that Fender ever made, the one most likely to rot away unloved in some dude’s attic is probably the Bassman 100.  Too wimpy to be a useful bass amp, too loud to be a good studio guitar amp, and too boring for anyone to give a shit about, the Bassman 100 is just begging to be a parts-donor for someone else’s broken Twin Reverb.  Naturally, when I saw one at the flea market this weekend, I couldn’t resist buying it.

The seller told me, plainly, that is it needed work; “It hums and buzzes; the guy said it needs a power transformer.”  ‘The Guy’ in this case was apparently an electrical engineer who worked for CBS and held several patents?  Some kind of electronics genius, I was told?  Cum Grano Salis, as the senator said, but I was scared enough that I almost didn’t buy it.   Because there are only two parts in a 100-watt tube amp that are expensive to replace: the power transformer and the output transformer.  In that case of an 100-watt tube amp as undesirable as a Bassman 100, either of those conditions would make it literally not-worth-fixing.   The seller, whom I deal with often, agreed to take it back in a week if I insisted.  Fair enough.  $140 crosses the table.

As I have commented on before, a tube amp that buzzes and hums is not a bad thing; the fact that it is making sound at all means that at least the power transformer, rectifier, output tubes, and output transformer are working.  The rest of the stuff is cheap enough that it shouldn’t be a major deterrent.

I took the thing back to the shop, plugged it in, and guess what: not only did it hum, but it worked, and it was loud.  It was loud and it was making bad smells and blowing fuses in 30 seconds also.  So oh-keeee…   Here’s what needed to be done to get this thing back to ship-shape condition (and no, it did not involve a new power transformer).

This one is gonna be long, and very technical, so please click the link below to READ ON if yr so inclined… (short story: the amp worked great and sounded great after about 3 hours of work and $50 of parts…)

Categories
Technical

RCA BC-2B Recording Studio Console c. 1952

Reader T.F. sent me this scan from AUDIO ENGINEERING c. 1952: the introduction of the RCA BC-2B Console.

LEFT: The BC-2B incorporated the RCA MA-11241 dual mic pre-amp unit; a two-stage circuit, each channel used a single 12AY7 for, I would suppose, about 25 – 30 db of gain.  The schem for the 11241 is posted below here.  Notice that, similar to the earlier octal-pentode based RCA mic pres, the full B+ current flows through the output transformer; this severely limits your choice of output transformer: the only vintage full-fidelity units that I am aware of are the UTC A-25 and LS-27.  Lundahl makes a modern unit that satisfies this spec, as does Hashimoto (HL-20K-6); very expensive pieces tho!  Any of you fellas know of  other 15k:600 1/2 watt transformers that handle 8ma unbalanced DC and still pass 40 – 20K?

(image source)

Here’s a dude that’s cloning the BC2B preamp; price is $650 for the preamp plus another $450 for the power supply.  Assuming that the build-quality is good, $1100 is a pretty fair price for this thing; I know how much those Lundahls cost ( I use the same O/T in my BRDCSTR as well) plus phantom power is a pain in the ass to build in.

Categories
Guitar Equipment Technical

This Was A Home For Animals

Above: the result of five-hours work on a dead, dead, dead Univox 50-watt tube bass head.  This model was originally designated the E-3 or the U-1236 (click here for the schematic).   It was made in 1968, and it’s similar to a blackface Fender Bassman in many ways: fixed bias 50Watt output with a pair of 6L6s, 12Ax7 and 12AU7 preamp tubes, volume, bass, and treble controls, and a pair of switches marked ‘Sharp’ and ‘Deep.’  These switches are similar to the ‘Bright’ and ‘Deep’ switches that you would find on the two separate input channels of a Fender amp.  Unlike the Bassman, the Univox uses an unusual additional balanced voltage amp between the phase inverter and the power stage.  The Univox is also single-channel, it lacks middle and presence controls, and the power supply uses a voltage doubler.

Above, the Univox as I originally found it in a filthy old garage.  It came with an empty pro-quality 2×15 ported instrument speaker cabinet; $45 was the total price.  A bit steep, I admit, but I was feeling optimistic I suppose. I think a fair price for this thing would have been somewhere between ‘FREE’ and $25.  Oh did I mention that it had no tubes in it either?  I declined to take the speaker cabinet and it’s probably in a landfill now somewhere.  Just can’t save ’em all…

Hey there!  Here’s the horrifying scene I encountered when I removed the single (incorrect) screw that was holding the chassis into the cabinet.  What you are seeing is a heartwarming combination of acorn shells, spider eggs, and ants. Long after this thing ceased to be a device capable of amplifying audio, it had a second life as home for wayward animals.  Let the crack fox explain. (click text at left for direct link; full video below).

Oh yeah so – the horrifying part?  Look at how this thing is constructed: a (basically non-removable) circuit board!  With half of it obscured by sheet metal.  This ain’t gonna be easy.  Feeling a little less optimistic at this point…

Above: the reverse side of the chassis (which was remarkably clean) after allllll of the repairs were completed.  Here’s what it took:

*When I found an appropriate-sized fuse cap and tubed the thing up, I attached the test speaker and I got… hummmmmmmm.  That’s it.  Lots of hum.  Now as a younger fellow this would have discouraged me, but I’ve learned better.  Hum may suck but it is SOUND, so at least the power transformer, rectifier, and output stage is relatively operational.

*I measured the voltages throughout the power supply – they were way off.  One of the (factory-original) filter caps was so, so drastically underrated – 150v whereas it needed to handle at least 300v – so it’s a miracle this thing ever worked at all.  Replaced all the filter caps (and the bias cap) and voila – some audio, a tiny, tiny bit,  was passing from the input and the tone controls seemed to work.  The B+ points were now also reading within appropriate ranges.

*After replacing the bias cap, the bias was reading 20v whereas the schematic indicated -32v.  I was also getting two different readings at the 6L6 grids.  I suspected the coupling caps, and sure enough, they were shot.  replaced those and bias was now -28v and balanced.  I little lower than the schem, but so was the B+ overall so probably correct.

*Next: started checking the B+ at every plate.  ALL THREE 47K plate-load resistors were shot.  As was EVERY SINGLE coupling cap in the amp.  Replaced all of that stuff and the amp was working alright.  Some hum, the tone sucked, but it was loud.

*As I was checking some voltages around the chassis I saw some sparking inside the output transformer.  The O/T is a paper/wire wound unit with no potting or wrap whatsoever – the coils are completely exposed.  Not a good idea.  Anyhow, something, moisture, dirt, who knows, had gotten inside of it, and now that it was putting out some real current, it was starting to burn up.  I had a spare output transformer (vintage US made unit from a discarded PA head) with the same turns ratio, same size and weight, so I threw that in.  Now the amp sounded great!  Almost done…

*Last steps: removed the two-prong A/C cord and the ‘Death Cap,’ replaced the DPDT power/standby switch (the original switch was intermittent), and put in a better-matched pair of output tubes (a pair of old Sylvania 5881s).  I used 50s RCAs for the preamp.  Hum is totally gone, everything works great.  It’s really a great-sounding amp now – loud, versatile controls, and so small and light for a 50W head.  Pretty good, pretty neat…

As far as the cosmetics go: one of the original knobs was missing and I didn’t have an identical unit in stock, so I replaced all three with some vaguely period-correct Japanese knobs.  I also didn’t have a Univox logo plate to replace the missing original, so I added a name plate from the random-logo-drawer onto the front of the amp just because it looked a little odd with nothing there.  Univox is now ready to go, much better than it was from the factory: better caps, better output trans, and much better tubes too.  If this had been a repair for a customer, the bill would have been around $400 for parts and labor (assuming I used new Chinese or Russian tubes and a new O/T).  $400 is clearly too much for a sensible person to spend on repairing a piece like this, as the street value for a properly working unit is only about $350.  Had someone other than an amplifier serviceman purchased this thing, it probably would have gone into the trash or into another garage for the next 45 years.  Now, if the Univox had been wired and assembled like a Fender amp, on a turret board, the repair would have taken half as much time and the repair could have been vaguely cost-effective.   It was the goddamn awkward circuit board that made it take so long to re-fit. Proof yet-again that repairman-friendly construction practices do add significantly to the service-life of an amplifier.

Categories
Guitar Equipment Technical

Supro Supreme Gtr Amp Overhaul

A customer (J) sent me this wonderfully-preserved Supro amplifier to overhaul.  It is a Supreme Model from circa 1950.  Long-time readers may recall that this is the same amplifier model that I scratch-built a few years back as part of my ‘Field Coil Guitar Amp’ article.  Click here for that earlier piece, which contains links to the schematic as well as lots of information what makes these early Supros such interesting pieces. J had purchased this amp sight-unseen from the original owner, based largely on its excellent styling and strong cosmetic condition.  It came with a matching lap-steel electric guitar.  It was sold to him as ‘working,’ but what does that really even mean as far as a sixty-year-old tube amp is concerned? Anyhow, he received the amp, it sounded terrible, and he sent it me.  Here’s what I did to bring it back to it good-as-new.  Probably a little better.

Above, a view inside the chassis after most of the work was performed.  Since this is a field-coil amp, there are several wires running to and from the speaker/field/output trans, so it was quickest to perform the work at this slightly awkward angle.  When I received the amp, it did in fact pass audio at a decent volume level, but there were some obvious deficiencies.  The volume seemed to be a little low; there were some intermittent crackling sounds; and the sound was distorted at any volume level.  The voltages were also all over the place.  There was an expected 350 vdc coming off of the rectifier, but the voltage fell to 150 after the first filter stage.

First things first: change the filter caps.  Even if the original filter caps were not the problem, they are sixty years old, and J bought this thing in order to use it live, so reliability is paramount, and filter caps are cheap so long as you use the small plastic single-units as I did above (as opposed to paying $40 for one of those identical-fit newly-manufactured multi-caps).  I disconnected all wires going to the original multi-cap and left it in place.

Next: that crackling sound.  In my experience, this is generally caused by aged pre-amp plate-load resistors.  These resistors drop a LOT of voltage (which they do by turning it into heat) and they don’t last forever.  Changed all of those out and the crackling went away.

Now about that low B+ reading and the constant distortion: I had noticed that the volume pot had a slight crackle to it.  This can be caused by one of two things: dust and/or mechanical failure in the pot itself, or there could be DC voltage present at the pot.  The coupling capacitor ahead of the pot is supposed to block this DC, but these are 60 years old ain’t they.  After a quick spray of contact cleaner the crackle was still there, exactly the same.  I put the DC meter on the input of the pot and sure enough: 2 volts were present.  This is not a lot (I’ve measured as much as 25 volts here in amps that are actually in-service) but it’s enough to cause some noise.  I replaced the coupling cap with a Sprague Orange Drop (the big orange thing in the photo above) of the same spec and done.  Noise was gone.  The pot actually worked fine and did not require replacement.

Anyhow, the fact that this coupling cap had failed lead me to believe that the other similar caps in the amp were also suspect.  And as it turns out, the two .02 coupling caps feeding the grids of the 6V6 power tubes were VERY leaky: I measured 22 volts+ present at the grids of those tubes.  Since this is a cathode-biased amp, I would expect to see 0 volts DC at this point and around 20 volts present at the cathode.  Instead what we had was an amp with a 100% bias error.  It’s amazing that it worked at all.  The 22 volts present at the grids of the 6V6s meant that they were drawing a TON of current, which explained the low B+ reading.

Replaced those paper caps with a pair of Spragues and that solved all the remaining problems.  The amp now had the expected voltage readings all around and it sounded great.

Above, the sweaty, disfigured, overall funky coupling caps that had gone so wrong.  I can’t tell you how many amps I see that have bad coupling caps in them.  It’s funny that so many guitar players, even those who couldn’t tell a filter cap from a resistor, will talk about replacing filter caps etc etc how much it improves an amp etc.  Now, this is true, but old coupling caps are just as likely to need replacement.  And unlike filter caps, it’s very easy to tell if a coupling cap has gone bad.  Does it pass DC?  Replace it.

So what else did this lil Supro get?  New matched JJ 6V6s, to start with.  I auditioned several NOS 6SC7s in the phase inverter position and none of them made any difference, so I left that tube and the rectifier tube alone.  The 6J7 preamp tube sounded fine, but I was curious how much improvement could be gotten there, so I put in a 1620 (special selected low-noise 6J7 variant) and there was a marked reduction in white noise and less hum too (hum level had been low after the re-cap but now it was nearly gone).  I added a grounded, 3-wire AC cable, removed the ‘death cap’ from the AC primary, and bolted it all back together.  The amp sounds fantastic.  Really, really great.  Much better, in all honesty, to my DIY’d version, although how much of that is due to the speaker I’ll never know.  I’ll end on this note: people seem to be under the impression that these old Valcos and Supros are somehow low-budget, cheaply made, etc., but I found quite the opposite to be true.  This piece was extremely well-constructed, with very high-quality components throughout, and the soldering work was nearly flawless.  For a very small amp that only weighs about 15 lbs, it’s loud, clear, and dynamic, and overall just a very cool alternative to a tweed fender deluxe for about 1/4 the price.

It’s very easy to service a previously-working amplifier that has ‘suddenly stopped working.’  I plug it in and start measuring the voltages, starting from the power transformer primary, on to the secondaries, then to the B+ supply, etc, the tube plates, the cathodes, etc., until I find a voltage that looks off.  The component failure will likely be somewhere at that point.  On the other hand, an old amp that ‘works’ but which has numerous deficiencies (crackles, hums, noise, distortion) can seem a little more daunting, but if one employs a similarly systematic approach, all issues will eventually reveal themselves.  Even if a technician doesn’t have the service data on a particular amp, they have become familiar (through studying many amp schematics that do have test voltages indicated) with the kind of readings that one would expect to see on the grids, plates, and cathodes of various tube amp circuits.  That’s a good place to start.  The rest of it – learning which components are likely to fail, and what the symptoms of these failures are – learning all that stuff just takes time.

 

Categories
Technical

Add Vibrato (?) To Any Tube Amp! (1962)

Download a short article from 1962 by one F.H. Calvert on the subject of adding a vibrato circuit to any vacuum-tube audio amplifier:

DOWNLOAD: Vibrato

Above, the schematics.  These are not plans for a stand-alone device: rather this circuit (the schem on the left) is intended to be added to any resistance-coupled voltage amplification stage (for instance, the circuit on the right).  It requires an extra single hi-mu triode section.  The author suggests 1/2 a 6SC7 or 1/2 a 6SL7, but it would presumably work just as well with 1/2 a 12AY7 or 1/2 a 12AT7, with maybe just a slight change to the 2.2K cathode bias resistor (can anyone tell me what the single-triode sub-miniature equivalent of the 12AY7 and the 12AT7 are?  Do they even exist?)  I have not built this circuit yet so no promises.   A few observations tho:  I find it hard to believe that this is actually a vibrato device; it seems like it’s likely a tremolo circuit.  It looks very similar, in fact, to the trem circuit in the ole 18watt Marshall combo. Also: if it’s worth building, it’s certainly worth adding the speed variation pot.  Contrary to what the author suggests, my best guess would be to replace the left-most 2M resistor with a 2M pot PLUS a fixed 470K resistor in series. Def gonna try adding this to the next Recycled Champ that I turn out.

Categories
Technical

Swiss Mix

I’ve always coveted these little Nagra BMII audio mixers and but I somehow resisted the urge to purchase one on eBay.  It is a 4 channel mono mixer with simple level and low cut controls.  They come up regularly for around $200 since a fair number were sold (and none were likely disposed of, due to their great cost-when-new). One factor in my hesitance was that *no one is ever willing to confirm that they do in fact work, and/or *no one seems to be able to confirm how to interface them with standard pro audio equipment, and/or *no one seems to be able to confirm what the operational specs are – gain, impedance, i/o format, frequency response.  The BMII was designed and built solely for use with the Nagra recorder, the most expensive, most finely crafted portable analog tape recorder ever built, and the Nagra has somewhat peculiar i/o and power requirements.

NEways… picked one up at the flea market this weekend for a few dollars; it did not come with a power supply but it did have a couple of the necessary Tuchel 6-pin cables, which will save me the trouble of hacking new jacks into the back of the unit.

The Tuchel connector was a popular audio-connector format for professional gear in Germany in the 60s and 70s; I have some obscure old Sennheisier mics that use these things.  Anyhow, a quick search online revealed a Nagra recorder manual that confirmed the pinout data on the rear of the mixer:

A few things to note: pin two does NOT connect to earth, chassis, or anything else, in the BMII: it only ‘loops thru’ to the other pin 2.  Ground connection is actually achieved only thru the Tuchel shell itself.  The output of the BMII is unbalanced, 2K ohm; this is suitable for connection to consumer ‘RCA’ type inputs.  The inputs of the BMII are 200 ohm, and they seem to be balanced, but since I can’t find a schematic for the unit and there are no input transformers in the unit I can’t be sure.  The entire thing is built on turret boards and the wiring is good… not the best I have ever seen, but very good.  One thing that makes me a little nervous is that all the electrolytics (and there are dozens of them) are they particular translucent-blue brand (anyone?) that always seem to be the faulty component in whatever piece of 60’s pro audio gear I happen to be servicing at the moment.

Alright so… I’m going to build a little power supply for this thing and fire it up, see what happens.  If it does in fact work + sound great, I am thinking I can add a 2K:600 UTC output transformer to make the thing useful for modern interfacing.  Since the BMII was designed for ultra-critical location recording of major film productions, I am hoping to be impressed with the sound…  soon…